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 Definition of Hydroforming:
A method of cold forming metal (Tube) into complex shapes by application of high fluid pressure is known as Hydroforming.

The process replaces the traditional manufacturing process of stamping, welding, and trimming. The process results in components that are lighter, stronger and require fewer pieces.

 Advantages of Hydroforming
1. Reduction in weight
2. Reduction in cost of component
3. Minimal scrap generation
4. Improved noise, vibration and harshness (NVH) factors
5. High process capability
6. Simplified assembly
7. Fewer and simpler dies
8. Lower capital costs
 

 Schematic explanation of the Hydroforming Process

"Hydroforming Process" - Click on the image for larger view
"Hydroforming Process" - Click on the image for larger view


 For larger Image
Right click here & select 'Save Target As'
option to download the animation.

                 

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Body Systems

Chassis Systems
Steering & Suspension
Engine & Drive Line
Instrument panel beams
Side Member
Control arms
Exhaust manifolds

Radiator Enclosures
Rear Cradles
Trailing Links
Camshafts
Seat Frames
Ladder Frames
Steering Columns
Drive Axle Housing
   
Side Roof Rails
Hitch Beams
   
   
Roof Bows
Bumper Beams
   
   
Body Side Rails
Front Engine Cradles
   
   
Roll Over Bars
     


There are many similar applications and opportunities in the 2 wheeler industry as well.
 

 

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