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ALF ENGINEERING PVT LTD
All rights reserved by ALF ENGINEERING Pvt Ltd
The incidence of laser cutting of automotive components in mass manufacturing has long been considered as being too expensive in India. However, hydroformed components that exhibit a very high level of profile accuracy, must be complemented with accurate cutting to create high quality weld joints, higher productivity, besides component accuracies. ALF has invested in top of the line machine from M/s Trumpf and M/s NTC for this purpose in our attempt to offer our customers the best choices in component design.
Components :
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Trailing Arms
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Suspension Links
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Cradles (Engine & Rear)
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Cross Members
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Side Members
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Roof Rails
ALF offers a complete solution in hydroforming, from concept to production. We have proven this over many development cycles of products for different automotive manufacturers. ALF has a dedicated design center for this purpose in Nasik, and has currently 7 hydroforming presses from 1000T to 5000T from Schuler & Electro-Pneumatics.
All tools are designed in-house, and manufactured in India from reputed toolrooms.
Type of construction
Vehicle
Model
Tubular
SUV, Pickup
Bolero, Max
C-in-C
MPV, SUV, LCV
Dmax, Dost, Xylo
Hydroformed
SUV, LCV
Maxximo, Safari Storme, Xenon
‘C’ Channel
LCV
Cabking, Loadking, Partner, Mitr
ALF has experience in Manufacturing all Chassis Designs
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Alf Engineering has integrated facilities for the manufacture and assembly of chassis frames.
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All required fixturing & Tooling is also developed and produced in house.
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Currently about 150 variants of chassis are part of the manufacturing mix.
Concept : Based on existing model & data, ALF will submit proposed design for hydroformed version of components optimising weight and cost.

Process Simulation : Feasibility  analysis using ALTAIR Hyperform., Forming Suite

Tool Design : Unigraphics NX4  & CATIA for design, Autocad

Prototyping : Proven strength –First Time Right – shortest time

Production : Team  of qualified design & development engineers
Hydroforming